Brazed Plate Heat Exchanger
Sealed brazed construction without gaskets or bolts — ideal for compact OEM applications, refrigerant evaporators and condensers, and domestic hot water.

- Refrigeration circuits
- Heat pump evaporators and condensers
- Domestic hot water
- Compact OEM equipment
- · Plate / tube material
- · Design pressure & temperature
- · Connection type and size
- · Code and certification
Overview
A Brazed Plate Heat Exchanger (BPHE) is a fully sealed plate-pack assembly in which stainless-steel plates are vacuum-brazed together using a copper or nickel filler. The result is a compact, gasket-free, bolt-free pressure vessel with the thermal performance of a plate exchanger and the pressure integrity of a welded vessel.
Because there are no elastomer gaskets, a BPHE can be specified for higher pressures and lower temperatures than a gasketed unit, making it the standard choice for refrigeration evaporators and condensers, heat-pump systems, oil cooling, and compact OEM equipment.
Copper-brazed units are the workhorse for HVAC and refrigeration duties with clean, non-corrosive media. Nickel-brazed variants are used where copper would be attacked — ammonia systems, deionized water, and certain process chemicals.
Operating Conditions
| Design pressure | Up to 4.5 MPa (45 bar) standard; high-pressure versions to 14 MPa (140 bar) for CO₂/R744 |
| Design temperature | −196 °C to +225 °C (copper-brazed); to +400 °C (nickel-brazed, short-term) |
| Heat transfer area | 0.01 – 60 m² per unit |
| Connection sizes | From ¼" / DN6 up to DN100, threaded, soldered or victaulic |
| Plate thickness | 0.3 – 0.5 mm AISI 316 / 316L |
Materials of Construction
| Plates | AISI 316 or 316L stainless steel, herringbone pattern |
| Brazing filler | Copper (HVAC and refrigeration) or nickel (ammonia, deionized water, aggressive media) |
| Connections | Stainless, carbon steel, or specialized refrigeration fittings |
Selection Parameters
Information our engineering team uses to size and quote this unit.
- Refrigerant or process medium on each side
- Evaporating/condensing temperature and pressure (for refrigeration)
- Mass flow rate and required heat duty
- Subcooling / superheat requirements
- Connection style required by the system (solder, flare, victaulic, threaded)
- Whether the duty involves ammonia or demineralized water (drives copper vs. nickel brazing)
RFQ Data Checklist
Send the items below with your inquiry for the fastest accurate quotation.
- Application (chiller, heat pump, oil cooler, DHW, etc.)
- Refrigerant or medium on each side
- Capacity (kW) and operating temperatures
- Design / max working pressure on each side
- Connection type and orientation required
- Quantity and target unit price band
Industry Cases
R32 evaporator for residential and commercial heat-pump systems, copper-brazed 316L, optimised for low refrigerant charge.
Lube-oil to water cooling on an industrial hydraulic system, compact unit mounted directly on the reservoir.
Instantaneous DHW production from district heating supply — sized for 60 °C delivery with 80 °C primary.
Nickel-brazed BPHE used as economizer on a screw-compressor ammonia plant for industrial cold storage.
Brazed Plate vs Gasketed Plate Heat Exchanger
Both are plate heat exchangers, but the construction drives very different operating windows, service strategies and price points. Use the table below to pick the right one for your duty.
| Brazed Plate (BPHE) | Gasketed Plate (GPHE) | |
|---|---|---|
| Construction | Vacuum-brazed plate pack — sealed, no gaskets or bolts | Plate pack with peripheral gaskets, clamped between frame plates |
| Max design pressure | Up to 45 bar standard; 140 bar for CO₂ versions | Typically up to 25 bar |
| Max design temperature | +225 °C (copper-brazed); +400 °C (nickel-brazed, short-term) | ≈ +180 °C, limited by gasket compound |
| Heat transfer area range | 0.01 – 60 m² per unit | 0.1 – 2,500 m² per unit |
| Field serviceability | Not openable — CIP cleaning only, no plate or gasket replacement | Fully openable — inspect every plate, replace gaskets, add/remove plates |
| Footprint & weight | Most compact option, ideal for OEM packaging | Compact vs shell-and-tube, larger than BPHE for equivalent area |
| Typical media | Clean refrigerants, water, glycols, oils — no ammonia with copper brazing | Water, glycols, oils, mildly aggressive chemicals (gasket-dependent) |
| Best-fit duties | Refrigeration evaporators/condensers, heat pumps, oil cooling, DHW modules, OEM chillers | District heating, dairy/food, central HVAC, process cooling, large industrial duties |
| Relative cost | Lower at small sizes; fixed unit (replace if it fails) | Higher at small sizes; lower lifetime cost on serviceable duties |
Frequently Asked Questions
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